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Dry Mortar Machines

Dry powder mortar equipment production line is mainly composed of elevator, pre-mixing silo, small silo, mixer, finished product silo, packaging machine, dust collector, electric control cabinet, gas phase balance system.

Definitions and materials

Dry powder mortar equipment production line is mainly composed of elevator, pre-mixing silo, small silo, mixer, finished product silo, packaging machine, dust collector, electric control cabinet, gas phase balance system. The use of a twin-shaft paddle high-efficiency mixer does not damage the original state of the material, ensuring that the thermal insulation coefficient of the mortar will not be lowered due to the shape of the thermal insulation material, and ensuring the thermal insulation effect of the product.

Classification

Building block production equipment
It is designed according to the factory building and investment scale of the manufacturer. Low cost and reasonable process. Also need to configure automatic metering, computer operating system. Can produce external wall insulation mortar, self-leveling mortar, repair mortar, waterproof mortar, colored decorative mortar, interior and exterior wall putty, tile adhesive, joint filler and so on. Suitable for medium-sized enterprises.

Tower-type production equipment
The systems of this type of production line are arranged from top to bottom according to their functions, which are in turn the raw material storage system, the metering and dosing system, the coulter mixer, the bulk and the packaging system.
① The raw materials are first sent to their respective storage bins by pneumatic conveying or bucket elevator.
② When measurement is needed, the butterfly valve under the storage bin opens automatically, and the raw material flows into the measurement scale (due to height restrictions, and when powder such as cement cannot effectively flow through the slide pipe, it is conveyed by a screw conveyor). When the raw materials are ready, the pneumatic butterfly valve under the silo is closed, and the measurement is completed.
③ After the previous batch of the mixer is mixed and the finished mortar is placed in the finished buffer bin, the pneumatic valve under the weighing scale is opened, and the raw materials fall into the mixer to start mixing.
④ The mortar in the finished product buffer bin can be sent to the finished product loading machine, bag packing machine, and finished product storage bin through the dispenser below.
advantage:
The tower-type production line has fewer raw material circulation links, and logistics are all circulated in sealed channels, so low energy consumption, high production efficiency, less raw material waste, no dust pollution, and low failure rate. And because the structure of the raw material tank is used, the production line covers an area of ​​1/3 of the flat production line.
Disadvantages:
Large building height and large steel structure investment.

Flat production equipment
The flat layout is relative to the tower layout. The project covers an area of ​​about 8000 to 10,000 square meters (12 to 15 acres). There are mainly sand drying plants, drying plants, mixers, warehouses, office buildings, housing, etc. . At the same time, if the site is limited, 7.5 acres can be.
Compared with the tower type, the floor plan layout has a relatively large footprint, because each device is placed in a horizontal state, and the materials enter the silo, mixing, bulk and other links in turn through various conveying equipment. The characteristics are relatively small investment, low height, easy installation and maintenance. The floor area of ​​the medium is relatively large. After repeated lifting and conveying of materials, the energy consumption is high and it is not easy to clean up.

Function and characteristics

1. Wide application range: This equipment can meet the requirements of different types of dry mortar production. Such as: masonry mortar, plastering mortar, polymer mortar required for thermal insulation fine crushing, polyphenyl particle thermal insulation mortar and other dry powder mortars.

2. Small investment: The equipment has obvious value advantages. Especially for the production of external wall insulation and decorative mortar projects with small investment, quick results, and cost recovery in a short time. It also avoids equipment idle and resource waste caused by excessive investment.

3. Simple application: The equipment has a small footprint, simple operation, and low energy consumption. It can produce about 5-40 tons per hour (no need to build a large factory building, greatly reducing the initial investment), small operating space, and staffing. Less, easy to operate, and can be installed and used directly without civil construction.

4. Long service life: The material of the vulnerable parts of this equipment is made of high-strength wear-resistant steel. Its life is greatly extended.

5. The main unit of this dry mortar equipment is a dual-shaft non-gravity mixer, which is developed based on the technical essence of new generations of new models. It has automatic feeding, pneumatic discharge, and no block on the barrel wall. No dead ends.

6. Fully automatic computer control, intelligent identification, passive measurement, high sensitivity, stable performance, strong anti-interference ability and accurate measurement.

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